The most critical equipment determining quality in dry mortar, gypsum, screed, adhesive, and repair mortar production is the mixer. İsnatec mixing solutions offer four main types optimized for different recipes: twin‑shaft paddle (high viscosity and fibrous products), planetary (gentle, low‑speed mixing), turbo (high‑speed homogenization), and drum mixer (non‑aggressive mixing). Each mixer minimizes mixing time (typically 2‑5 minutes/batch) while achieving homogeneity above 98%.
Twin‑shaft paddle mixers are İsnatec’s most popular model. Two horizontal shafts with specially profiled paddles move material both axially and radially. Sand, cement, calcite, fibers (cellulose, glass fiber), and liquid additives (resin, water, superplasticizer) are perfectly distributed in a short time. The mixer body is lined with wear plates that can be turned or replaced. Stainless steel (304 or 316) resists corrosion and is easy to clean. A fast‑discharge guillotine door empties the batch in 5‑10 seconds.
Planetary mixers are designed for stickier products such as adhesives, mastics, and thick mortars. A central shaft with planetary gears kneads the material both on its own axis and around the vessel. Mixing time extends to 5‑8 minutes, but fiber distribution and agglomerate breaking are superior. İsnatec also offers vacuum planetary mixers for chemicals that must not contact air. Turbo mixers run at high speed (600‑1500 rpm) for low‑viscosity powder blends, breaking agglomerates effectively.
All mixers feature nozzles and atomization systems for liquid additive injection. Fine mist spraying prevents lumps and ensures homogeneous distribution. Internal temperature, moisture, and power consumption sensors are standard. The SCADA system records the mixing curve for each batch and warns if deviations occur. For safety, the motor stops automatically when the mixer lid is opened. İsnatec mixing systems deliver reproducible, high‑quality, energy‑efficient blends for construction chemicals producers.
